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Matrix Split Seal Saves Oil and Stops Leakage in Steel Mill Gearboxes

A.W. Chesterton
AW Chesterton Rubber lip Seals were causing shaft wear. Steel Mill

Matrix Split Seal Saves Oil and Stops Leakage in Steel Mill Gearboxes

Challenge
Issue

  • A steel mill had significantly worn out shafts with the gearboxes on the “repeater” of the wire mill. The wear was caused by running various rubber-style lip seals.
  • Gearboxes were leaking oil consistently upon startup after a new competitor seal was installed. This progressively worsened causing significant oil/grease loss and major housekeeping issues.
AW Chesterton Matrix Rotary Seal will adjust to the shaft axis to avoid wear.

Chesterton Matrix Rotary Seal will adjust to the shaft axis to avoid wear.

Solution
Overview
Replaced competitor’s seal with the Chesterton Matrix Rotary Seal, a split polymer seal that can be installed in minutes minimized critical downtime.

  • A unitized design.
  • Advanced polymer combined with impregnated synthetic fiber packing technology to maximize performance.
  • Positively seals out bearing contamination while keeping lubrication in.
  • Withstands large runout conditions and vibration.

 

AW Chesterton Leak-free performance saved over 177K in oil in six months

Leak-free performance saved over 177K in oil in six months

Results
Client Reported

  • The Chesterton Matrix Rotary Seals running leak-free since installation (over six months).
  • Piping improvements and the Matrix Seals have resulted in a drastic oil consumption reduction from nine truck tankers to three each year.
  • An ROI study revealed $177500 in net oil savings in six months.

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